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The eight-hour workshop combines a comprehensive
classroom presentation with hands-on simulation of a production
facility. In this workshop, we introduce the basic concepts of lean
manufacturing and demonstrate the tools and methodology necessary to
implement "lean" on the shop floor.
The classroom presentation is an interactive overview
of lean manufacturing, introducing concepts and methodologies for
implementation in a simulated production facility. Participants act as
production workers, applying the lean tools to their individual
workspaces as well as across the entire production line. This train-do
technique over four "shifts" illustrates cause and effect relationships
for each of the lean tools presented. Participants review methodology
and lessons learned from previous shifts, deciding what and how to
implement while working with realistic constraints such as available
resources, cash flow and resistance to change.
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